Every airframe has holes the drill motor cannot reach. A rib sits behind a spar cap, a bracket lands inside a channel, a fastener row runs under a flange with a finger's width of clearance. The bit clears it. The chuck and motor body do not.
A pancake drill attachment solves that. It is a flat gear head that mounts in the drill motor chuck and carries the drive out to a spindle at the far end of a thin steel body. The motor stays outside the structure while the thin body and bit go in.
Catalogs call the same tool by several names: flat offset angle drill attachment, angle drill attachment, offset drill attachment, L-type drill attachment, drill offset adapter, right angle drill attachment. Mechanics call it a pancake. Whatever you call it, it's a 1/4-28 bit holder on the end of a flat gear train. The specs below are the same ones every catalog lists.
Wescon WES900 series attachments are built around one priority: compactness. The body is 0.250 in thick and 0.563 in wide, and the attachment is light in the hand. No other flat offset head is as thin or as narrow. It is made for holes nothing bigger will reach.
The trade-off is that it is light duty. The WES900 is a light duty attachment for aluminum sheet and light structure with 1/4-28 threaded drill bits, not a heavy production head for thick stacks or large diameters. For high volume drilling in open access, a full size angle drill attachment or a dedicated angle drill motor holds up better. For the hole under the stringer that a full size head can't get near, this is what you reach for.
The attachment has a drive shaft on one end and a threaded spindle on the other, connected by gears inside the body. The drive shaft goes in the drill motor chuck like any bit. The spindle takes a 1/4-28 threaded drill bit, the standard thread on aircraft drill motors, so the bits already in the toolbox fit.
WES900 attachments have a 1/4 in round drive shaft and a 1/4-28 spindle. A handle on the shaft end gives the second hand something to hold against torque: 1/2 in round as standard, or an 11/16 in hex on the -HX versions so a wrench can hold it.
Angle drill attachment catalogs, Wescon's included, describe each model with the same set of dimensions. Those numbers tell you if the head fits the gap and if the bit reaches the hole.
| Spec | What it means | WES900 series |
|---|---|---|
| Spindle thread | Thread the drill bit screws into | 1/4-28 |
| Spindle offset | Spindle centerline to the face of the body, how close the bit gets to a surface | 0.281 in |
| Drill offset | Drive shaft centerline to spindle centerline, the reach | 2.29, 2.63 or 3.05 in |
| Overall length | End to end | 2.85 to 3.61 in |
| Overall height | Top of handle to bottom of body | 1.85 in standard, 5.45 in long handle |
| Body thickness | The number that decides whether it fits in the gap | 0.250 in |
| Body width | Side to side | 0.563 in |
| Angle | Straight, right hand or left hand | All three |
Two of these matter most. Drill offset is reach: how far past the last point the motor can sit the bit has to land. Body thickness is access: the gap the head has to slide into. Other flat offset heads run 0.33 in or thicker and up to 0.88 in wide. At 0.250 by 0.563 in the WES900 gets into gaps they do not.
The spindle can sit three ways relative to the drive shaft.
That is the full WES900 range: 13 part numbers, four body styles, standard or long handle, round or hex grip, plus the reversed rotation WES930R.
Each style comes in two overall heights: 1.85 in with the standard handle, or 5.45 in with the long handle on the WES935, WES965, WES975 and WES985 models. The long handle puts your hand farther from the work, for holes buried deep in a bay.
The gear train turns the spindle in a set direction relative to the drive shaft. The WES930R is the reversed rotation version of the WES930, also called a reverse spindle type, for setups where the head has to be presented the other way up and the bit still has to cut right hand.
Check the spindle thread before ordering. Some makers offer 10-32 and 1/4-28 spindles under different suffixes. Wescon WES900 attachments are 1/4-28 only, and take any standard 1/4-28 threaded drill bit. All WES900 series attachments are made in the USA.
Any 1/4-28 threaded bit fits, including Wescon threaded drill extensions when the hole is deep as well as hard to reach.